Mobile Explosion-Proof Containerized Oil and Gas Nitrogen Generator

Introduction to Nitrogen Generators for the Oil and Gas Industry

Nitrogen generators specifically designed for the oil and gas industry are suitable for nitrogen protection, transportation, coverage, replacement, emergency rescue, maintenance, and nitrogen injection oil recovery in both onshore and offshore oil and gas extraction. They feature high safety, strong adaptability, mobility, and continuous production capabilities.

Working Principle of Nitrogen Generators in the Oil and Gas Industry

Under adsorption equilibrium conditions, any adsorbent will adsorb more gas when the gas pressure is higher and the temperature is lower. Conversely, lower pressure and higher temperature result in less adsorption. If the temperature remains constant, adsorption occurs under increased pressure, while desorption takes place under reduced pressure (vacuum) or at atmospheric pressure. This process is known as pressure swing adsorption. Thus, pressure swing adsorption achieves adsorption and desorption by altering pressure.

Carbon molecular sieve exhibits significant differences in the adsorption capacity of oxygen and nitrogen. It is a material with numerous internal micropores. Utilizing the principle of pressure swing adsorption, the difference in adsorption capacity of oxygen and nitrogen in the micropores of the carbon molecular sieve under certain pressures enables the separation of oxygen and nitrogen. When pressure increases,

the carbon molecular sieve adsorbs oxygen to produce nitrogen. When pressure decreases to atmospheric levels, the carbon molecular sieve desorbs oxygen for regeneration. Pressure swing adsorption nitrogen generation equipment typically employs a dual-tower process, where one tower adsorbs oxygen to produce nitrogen while the other tower desorbs nitrogen for regeneration. This alternating cycle continuously produces high-purity nitrogen.

Technical Features of Nitrogen Generators for the Oil and Gas Industry

1. Advanced process design using an unequal pressure equalization flow, directly reducing the compressed air flow requirement;

2. Advanced filling technology ensures more uniform and dense packing of carbon molecular sieve;

3. Reasonable internal structure design improves the adsorption efficiency of carbon molecular sieve;

4. Special airflow diffusion setup reduces high-speed airflow impact and extends the service life of carbon molecular sieve;

5. Advanced built-in cylinder compression technology prevents tunnel effects;

6. Low energy consumption, minimal operating costs, strong adaptability, rapid gas production, and easily adjustable purity;

7. Simple operation, stable performance, high automation level, enabling unmanned operation;

8. Automatic interlock venting device ensures the quality of the final nitrogen product;

9. Equipped with multiple fault diagnosis, alarm, and automatic handling functions;

10. Optional touch screen display, dew point detection, energy-saving control, DCS communication, and more.

Technical Specifications of Nitrogen Generators for the Oil and Gas Industry

Nitrogen flow rate: 5~5000 Nm³/h

Nitrogen purity: 95~99.9995%

Nitrogen pressure: 0~0.8 MPa (adjustable)

Dew point: -40°C ~ -60°C (at atmospheric pressure)